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                            CarpetCabler

                            Direct-Cabling machine

                            E3
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                            Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

                            They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

                            CarpetCabler L?ngstansicht

                            Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

                            They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

                            Low energy consumption
                            Energy
                            Low energy consumption

                            Optimized spindle family enables energy savings


                            The spindle family covers following types:

                            Dimensions [mm]

                            Universal 285

                            Spindle 285

                            Spindle 260

                            Spindle 220

                            Feed pot package

                            285

                            285

                            260

                            220

                            Spindle gauge

                            495

                            495

                            445

                            445

                             

                             

                            Energy savings due to energy optimized machine components

                            • High class efficiency main drive motors

                            • Optimized bearings in the entire spindle area

                            Higher productivity and package density
                            Economics
                            Higher productivity and package density
                            • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
                            • Less space needed due to closer spindle spacing
                            • Higher production speeds due to low yarn balloon tension
                            Easy handling and cleaning
                            Ergonomics
                            Easy handling and cleaning

                            Reduced machine operating time due to central adjustments

                            Fast, simple and precise motor-driven drive for an optimum height position.
                            An optimum, uniform height position on all yarn balloon guides.

                             

                            Package conveyor belt to rapidly clear away the finished packages

                            Easy and quick yarn threading due to Volco-/Creeljet-Systems

                            Computer-controlled electro-mechanical gearbox

                             

                             

                            Teppich

                            Why are carpet yarns directly cabled on Volkmann cabling machines?

                            • Cabling is a mechanical yarn upgrading process which precedes carpet production.
                            • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
                            • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
                            Brake Hood

                            Conversion of direct-cabling machine to two-for-one twisting machine

                            The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

                            Electronical Drive

                            and more...

                            Electro-mechanical gearbox
                            This computer-controlled drive system is the perfect solution to the market's requirement for fast, effective adjustment to a new yarn batch, accompanied by increased machine availability. The dual cam gearbox with solid electric motor drive in connection with frequency inverters guarantees a fast change of batch and optimum utilisation of your machine.

                            Kugelfadenbremse Topf

                            Ball yarn brake in spindle pot
                            The ball yarn brake covers the entire yarn tension range with the wear-resistant ceramic ball. A simple turn of the inlet tube quickly adjusts the braking force over 24 levels.

                            Compensation Tensioner
                            Different Creel Tensioners:
                             
                            Capsule Tensioner
                            The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
                             
                            Compensation Tensioner
                            The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
                             
                            Creel ball yarn tensioner
                            Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
                             
                            Roller yarn tensioner
                            The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.

                            Experience Saurer live

                            At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

                            Exhibition date
                            Logo_Shanghaitex Hall/booth: E1/D40
                            ShanghaiTex

                            25.11.2019 - 28.11.2019
                            Shanghai, China

                            Visit website

                            Downloads

                            Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

                            Sun – Service Unlimited

                            Strong and reliable life-cycle partnership.
                            Unique smart solutions to increase the benefit to the customer.
                            Notable performance and sustainability throughout the machine lifetime.

                            We keep you competitive.

                            Consulting
                            Installation
                            Academy
                            Original Parts
                            Maintenance
                            Updates and Upgrades
                            Secos
                            Sun Consulting
                            Consulting
                            From the end product through the fibre to the raw material
                            Benefit from trends with fabric-to-fibre engineering
                            Experience Consulting
                            Sun Installation
                            Installation

                            From standalone machines to turnkey plants
                            Knowing what to do - and doing it

                            Experience Installation
                            Sun Academy
                            Academy

                            Become an expert
                            Turn your employees into experts

                            Experience the Saurer Academy
                            Sun Original Parts
                            Original Parts

                            Original is better
                            Ensure your machine remains an original

                            Experience Original Parts
                            Sun Maintenance
                            Maintenance

                            On-site, at your side
                            Whatever you need, we are there for you

                            Experience Maintenance
                            Sun Updates and Upgrades
                            Updates and Upgrades

                            Always state-of-the-art
                            Stay up to date

                            Experience Updates and Upgrades
                            Secos grey Background
                            Secos – Saurer Customer Portal
                            E-shop, info tool and more
                            Experience Secos
                            Senses

                            Mill management system Senses

                            With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

                            Experience Senses

                            Contact us

                            Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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